Turnkey Sulphonation/Sulphation Plant Production Line

• Customization: Available
• Condition: New
• Automation: Automatic
• Model NO.: WEIXIAN1995-sulphonation plants
• After-sales Service: Engineers Available to Service Machinery Overseas
• Control System: PLC/Dcs
• Transport Package: Wooden Box, Nude Packing, etc by Sea or by Air
• Specification: 0.5T/H-10T/H
• Trademark: WEI XIAN
• Origin: China

Product Description

Product Description

WEIXIAN sulphonation/sulfonation plants represent the highest level in the industry. So far, we are able to provide from a one-tube pilot plant to a 10t/h mass production plant. Among 200+ projects we have done, the majority of them were on a turnkey basis, including but not limited to:
 

• LABSA (sulfonic acid) prodcution line
• SLES production line
• SLS production line
• AOS production line
• HABSA production line
• MES production line
• SLS/sulfonic acid sodium salt drying units
• Other anionic surfactant production lines

By adopting state-of-the-art designs and processes, all the performance aspects including plant reliability, finished product qualities, and unit raw material consumption are superior to that of competitive plants.
 

Detailed Photos

The 180-tube 7.5tph LABSA 10tph SLES and 15tph AOS Manufacturing Plant
 

Turkey 6tph LABSA 8tph SLES Turnkey Plant
 

South Korea and Indonesia 6tph Turnkey Plant
 

 

Four Turnkey Sulphonation Plants Supplied to Pakistan
 

Four Sulphonation Projects in India
 

Four Sulphonation Projects in Vietnam
 

 

Pilot Plant Supplied to Saudi Arabia
 

Other Projects

World's first 6tph plant 4-tier structure 3D layout 600m2 24 m height

   
Moreover,  a 2tph plant to Honduras, three projects in Iran, two projects in Bangladesh, and three projects in East Africa. 
For more project information, please feel free to contact the supplier.
 

Product Parameters

ITEM	VALUE
Place of Origin	Nanjing City , Jiangsu Province, China
Brand Name	WEI XIAN
Main Products	LABSA (sulfonic acid) prodcution line
	SLES production line
	SLS production line
	AOS production line
	HABSA production line
	MES production line
	SLS/sulfonic acid sodium salt drying units
	Other anionic surfactant production lines
Marketing Type	New Project
Warranty	1 Year
Core Components	Multitube Falling Film Reactor / Sulphonator
	ESP (Electrostatic Precipitator)
	SO2/SO3 Converter
	Aging Vessel
	Stripping Tower
	Heat Pipe Heat Exchanger
	Other key equipment and parts
Applicable Industries	Chemical Manufacturing Plant
Standard Compliant	GB standard, ASME Standard, CE/PED Standard
Product Type	Sulphonic Acid Manufacturing Plant
Core Competency	Turnkey solutions
Strong Point	R&D new technologies development
Technique	New generation sulphonator
	Unit 79 Neutralization and Dioxane Stripping: Ultra-low dioxane content 70% SLES, up to 40% overproduction ability.
	Unit 68 Three Stage Waste Heat Recovery: realizes plant steam and hot water self-sufficient
	Unit 69 Reaction Heat Recovery: reduces power consumption by 15% compared to standard process.
	Unit 38 Waste Water Crystallization: realizes waste water ZERO discharge.
	Exhaust Gas Circulation Process: reduces exhaust gas discharge by 96%.
	Vertical Static Aging Vessel, Plate-type ESP, Floating-type SO2 Cooler, Tubular SO3 Cooler and more.
Video outgoing-inspection	Provided
Machinery Test Report	Provided

 

Packaging & Shipping

Company Profile

WEIXIAN is a sulphonation/sulphation technology specialized engineering company, that owns a professional engineers and technicians team dedicate for feasibility research, design and engineering, turnkey plant and key equipment supply, installation, commissioning, and other technical services. In the last 30 years, WEIXAIN has completed over 200 LABSA, SLES, SLS, AOS, HABSA, and MES manufacturing plant projects worldwide, including two world's largest 7.5tph LAS  plants. 

Since 21^st century, WEIXIAN is leading the innovation and progress of sulphonation/sulphation technology. WEIXIAN is the pioneer who introduced these technologies into the industry, such as Unit 79, Unit 69, Unit 38, Exhaust Gas Circulation Process, etc. Moreover, WEIXIAN keeps improving and perfecting the details of each key piece of equipment, such as converters, scrubbers, heat exchangers, pumps, blowers, mixers, etc. Focus comes from the love of what we are doing, as a sulphonation/sulphation technology specialized engineering company, we are confident about our technology leadership in the world market, and we are aiming to serve investors not only from Asia but also from all over the world. Choosing WEIXIAN is your most efficient solution for investing in state-of-the-art sulphonation plants.

Our Advantages

 

• Continuous SO₃ Multitube Film Sulphonation Reactor: conducts homogeneous and complete reactions, minimizing by-product generation and raw materials consumption. Designed for 15 years + serving life.
• Unit 79 Neutralization and Dioxane Stripping: invented in 2010, featured in producing undetectable level dioxane content 70% SLES, and up to 40% overproduction ability
• Unit68 Three Stage Waste Heat Recovery: realizes plant steam and hot water self-sufficiency.
• Unit 69 Reaction Heat Recovery: reduces power consumption by 15% compared to standard process.
• Unit 38 Waste Water Crystallization: realizes waste water ZERO discharge.
• Exhaust Gas Circulation Process: reduces exhaust gas discharge by 96%.
• Sulphonation reactor, Vertical Static Aging Vessel, Plate-type ESP, Floating-type SO₂Cooler, Tubular SO₃Cooler and more.

 

After Sales Service

WEIXIAN guarantees our customers that we can respond to your needs and problems within 10 hours. Thanks to the reliability of the plant, WEIXIAN sulphonation plants can achieve an operation rate of 330 days/year. All plants have a one-year guarantee period. Meanwhile, we will advise customers to purchase our standard spare parts kit to facilitate the timely replacement of vulnerable parts; the spare parts kit shall be provided at the cost price.

 

WEIXIAN's technical services include:

 

1. Free technical consultation.

2. Feasibility study in the early stage of the project.

3. Quotation and proposal of turnkey sulphonation plant and equipment.

4. Renovation and revamp of the old sulphonation plant.

5. Design and engineering of customized turnkey sulphonation plant and equipment.

6. Installation of the plant.

7. Remote or on-site technical support and commissioning.

8. Training of the buyer's technical personnel.

9. Other technical services related to sulphonation.

 

Installation Instructions

WEIXIAN owns a professional installation team that has assisted plant owners in carrying out the installation of their plants, tank farms, etc,  professionalism, efficiency, and quality are the purposes of our service!